VisionGauge
Disk Inspection & Measurement System

Technical Data

X-Axis Travel

12" (300 mm)

Y-Axis Travel

12" (300 mm) / 24" (600 mm)

Z-Axis Travel

12" (300 mm)

A-Axis Travel

-40° to +40°

B-Axis Travel

360°

All axes have closed loop encoder feedback

X-axis encoder resolution = 0.25 μm Y-axis encoder resolution = 0.25 μm Z-axis encoder resolution = 0.25 μm A-axis encoder resolution = 0.005° B-axis encoder resolution = 0.005°

Stage movement

X, Y and Z axes: high-accuracy preloaded crossed-roller movement / A & B axes: precision worm gear with high-accuracy preloaded crossed-roller movement

End-of-travel limits

Optical (for high repeatability)

Mounting System

System 3R Macro Chuck (p/n 3R-600.24-S) (Other mounting systems available upon request)

High-resolution optical system

20X equivalent optical magnification (approx.) Working distance = 9.0” (228 mm) Depth-of-field = 1.8” (45mm) Field of view = 2.0” (51mm) x 1.2” (32mm) = 2.4” (60mm) Ø Optical system accuracy: better than +/- 0.00015” (4 μm)

LED illumination

Ultra-bright, all-LED based (for stable and repeatable illumination conditions & results as well as long life) Fully computer-controlled & programmable Produces very high brightness to easily handle even difficult-to-image areas The system’s dual-source illumination module provides lighting at different angles of incidence (i.e. both near-vertical and low-oblique) for wide applicability across a very broad range of part geometries.

VisionGauge® Software

Powerful and easy-to-use Intuitive, windows-based graphical user interface (i.e. “point & click”) Full 5-axis transforms Advanced software corrections with full 3D mapping across the system’s entire work envelope Includes a wide range of powerful inspection and measurement tools Robust & field-proven, with a broad installed base (over 3500 license in use worldwide)

5-axis corrections

Chuck offset, fixture height and fixture center-of-rotation (X,Y) offset

Software feature-detection tools

Extremely powerful “adaptive” software feature-detection tools are able to accurately find and locate features of interest (such as EDM-drilled holes) on different surfaces, with different reflectivity, at different viewing angles, etc.

Digital Read-Out (i.e. DRO)

Yes (on-screen)

Auto-focus

Yes (with programmable region-of-interest)

Camera

High-resolution, digital (9 Megapixel)

Live video “refresh”

Real-time

Real-time mathematical image processing, enhancement and correction

Yes

Multi-monitor display

Yes

Extended set of high-accuracy measurement tools

Yes

Sub-pixel accurate edge detection

Yes

Image annotation tools

Yes

Built-in SPC capabilities, with automatic numerical charts & PASS / FAIL graphs

Yes

Automatic data export to Excel™

Yes

Automatic data export to other applications

Yes (through Windows™ DDE and other mechanisms)

Built-in Dynamic Data Exchange (DDE) support

Yes

Easy file data import & export

Yes

Automatic operation & program launch using the system’s barcode reader

Yes

Barcode reader Honeywell, industrial grade Supervisor-level / operator level password protection

Yes

Operating System

Windows™ 7

Built-in "F1 Help"

Yes

Power requirements

110V, 15 Amp

Operating Temperature

10 °C - 30 °C

Clear and easy-to-use documentation (both printed and electronic "pdf" format)

Yes

Support (by phone, fax & email)

Included for a full year

Free software updates

Included for a full year

Warranty

1 year (complete)