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VisionGauge
400 Series
The 400 Series VisionGauge® Digital Optical Comparator is a state-of-the-art inspection and measurement system. It’s a compact desktop system that still provides a large working envelope. The 400 Series is a very cost-effective, full-featured system that has all of the advanced, patented VisionGauge® software capabilities. This system is especially well suited for lower volume applications.
Available in both Horizontal and Vertical Configurations.
Product Details
Features & Benefits
- Compact desktop system with large measurement envelope (up to 12″ x 12″)
- 3 axis inspection and measurement system with manual stage movements
- X and Y axes have 0.25 micron resolution encoders
- Optional LASER module for Z axis measurements
- Available in both horizontal and vertical configurations
- Single high-resolution monitor display. A 2nd monitor is available as an option
- Sharp & clear high resolution image
- Ultra-bright all-LED computer-controlled illumination
- High-resolution precision optics
- Single magnification optics with extended depth-of-field and long working distance for maximum flexibility
- Optical accuracy better than +/-0.0001″ (i.e. 2.5 μm)
- Patented CAD Auto-Align™ and CAD Auto-Pass/Fail™ software tools for fast, accurate and operator-independent Part-to-CAD Comparison
- Compare parts to their CAD file beyond the optical field-of-view, across the entire stage travel!
- Fast, accurate & easy-to-use
- Extensive set of measurement tools
- Intuitive software with a straightforward operator interface
- Automatically create reports and collect measurements, statistics, images and other data for complete documentation
- Automatic image & data collection with built-in SPC and data-exchange capabilities
- Robust design with no consumable parts
- Online Training Library
Technical Data
- Model
- VG400DOC-30H / VG400DOC-30V
- Optical Axes
- Horizontal / Vertical
- Optical Magnification
- 10X / 20X / 40X / 50X
- Machine Configuration
- Compact Desktop Unit
- Number of axes
- 3 (X, Y, & Z)
- Axes Movements
- All 3 axes (X, Y, & Z) have high-accuracy preloaded crossed-roller bearing. The axes are all manually operated.
- Closed-loop encoder feedback
- X and Y axes have 0.25μm resolution closed-loop encoder feedback. (0.25μm resolution Z axis encoder available as an option)
- LASER module (for Z-axis measurement)
- Available as an option
- Standard Travels (X Axis)
- 12" (300 mm)
- Standard Travels (Y Axis)
- 6" (150 mm) / 12" (300 mm)
- Standard Travels (Z Axis)
- 4" (100 mm)
- Part fixturing configuration
- Dual standard dovetail grooves/ threaded mounting hole pattern
- Depth-of-field
- 5.7" / 1.8" / 0.4" / 0.2"
- Field of view
- 1.7" (43mm) x 1.2" (30 mm) = 2.1" (53 mm) diag.
- Optical system accuracy
- <= +/- 0.00015" (4 μm)
- Illumination
- All Illumination is fully computer-controlled & programmable and uses our ultrabright, all-LED modules (for stable and repeatable illumination conditions & results as well as long life).
- Collimated back (transmitted) illumination
- Included
- Standard front (reflected) illumination
- Available as an option
- Specializes on-axis front (reflected) illumination
- Available as an option
- VisionGauge® Software
- Powerful and easy-to-use Intuitive, windows-based graphical user interface (i.e. “point & click”) Advanced software corrections with full mapping across the entire work envelope Includes a wide range of powerful inspection and measurement tools Robust & field-proven, with a broad installed base (over 3500 license in use worldwide)
- Digital Read-Out (i.e. DRO)
- Yes (on-screen)
- Camera
- High-resolution, digital (9 Megapixel)
- Live video “refresh”
- Real-time
- Patented CAD Auto-Align™ tool
- Yes
- Patented CAD Auto-Pass/Fail™ tool
- Yes
- 3-axis 3-speed joystick to quickly move and align the overlay (X,Y movement as well as rotation)
- Included (Industrial grade, with protective boot)
- Ability to compare the CAD file beyond the optical field-of-view, across the entire stage travel
- Yes
- Real-time mathematical image processing, enhancement and correction
- Yes
- Image display
- High-resolution single monitor
- 2nd monitor
- Available as an option
- Extended set of high-accuracy measurement tools
- Yes
- Sub-pixel accurate edge detection
- Yes
- Image annotation tools
- Yes
- Built-in SPC capabilities, with automatic numerical charts & PASS / FAIL graphs
- Yes
- Automatic data export to Excel™
- Yes
- Automatic data export to other applications
- Yes (through Windows™ DDE and other mechanisms)
- Built-in Dynamic Data Exchange (DDE) support
- Yes
- Easy file data import & export
- Yes
- Barcode reader
- Available as an option (Honeywell industrial grade)
- Automatic operation & program launch using the system’s barcode reader
- Yes
- Supervisor-level / operator-level password protection
- Yes
- Operating System
- Windows™ 7
- Built-in “F1 Help”
- Yes
- Power requirements
- 110V, 15 Amp (also available in 220V configuration)
- Operating temperature
- 10 °C - 30 °C
- Clear and easy-to-use documentation (both printed and electronic “pdf” format)
- Yes
- Support (by phone, fax & email)
- Included for a full year Free software
- Free software updates
- Included for a full year Free software
- Warranty
- 1 year (complete)
Videos
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Demos
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